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Powerful surface characterization of manufactured materials

Photon provides surface characterization and reporting of multi-layered, textured, and mixed materials. Photon leverages LMI’s Line Confocal and Laser Profiler sensor technology to scan these surfaces with sub-micron precision, and at a level of quality and speed that outperforms competing technologies. 

The system uses high-precision encoders, vibration-free movement, and automated stitching software to scan challenging materials—at large fields of view—in a variety of offline and at-line quality inspection applications, as well as laboratory and R&D processes.

The system is CE and FCC certified.

Multi-Layered Display Glass

Photon G5 MultiLayerGlass Application

Photon with Gocator Line Confocal Sensor

Semiconductor Wafer Bonding

Photon G5 WaferBonding Application

Photon with Gocator Line Confocal Sensor

Medical Seal Integrity

Photon G5 MedicalSeal Application

Photon with Gocator Line Confocal Sensor

G5 Photon slim Banner

Photon Optical Inspection System

Every Photon Optical Inspection System includes vacuum table, industrial PC (with onboard motion path planning and standard inspection software), display, keyboard, mouse, joystick, and calibration block.

System Information

Specifications

XYZ Motion System

 

X,Y, Z encoder resolution

Min pitch 0.4µm (configurable pitch is integral multiple of 0.4µm)

Maximum scanning area (XY)

400mm x 300mm

Maximum sample height (Z)

300mm

Scanning Path Programming

Configurable scanning area

Vacuum stage

Yes

Max Scan Speed

200mm/s

Electrical

 

Power

230/110 VAC (separate models)

Connectivity

USB + Ethernet LAN RJ45 or SFP+ (depending on sensor)

Mechanical

 

Scanner weight

295 kg (without sensor)

Scanner dimensions (depth x width x height)

1065mm x 780mm x 1761mm

Compatible sensors

G5504/G5512/G5516

G2410/2420/2510/2512/2520/
2522/G2630

LCI401/1201/1220/1620

Software

 

Acquisition

Metus

Measurement and Analysis

Metus and Mountains Map

Coordinate system

Multi coordinate systems

Measurement Capability

Part alignment, feature detection, profile extraction, GD&T, surface roughness analysis

Workflow

Automatic extraction of part geometry for process control

Language

English, Chinese (Simplified), Chinese (Traditional), Japanese, Korean 

Powerful Surface Characterization of Challenging Materials

HighPrecision

High-Precision Encoders and Vibration-Free Movement
DELIVER STITCHING OF 3D POINT CLOUDS

The system’s high-precision encoders and vibration-free movement allow for stitching of 3D point clouds generated from complex scanning paths––at large fields of view.

NonContact

A Cost-Effective, Non-Contact Alternative
TO COORDINATE MEASUREMENT MACHINE (CMM) SYSTEMS

Photon is a cost-effective, non-contact alternative to CMM systems that rely on robot arm movement and touch-probe data acquisition.

MetrologyReport

Generates Metrology Reports
OF PRECISION-MANUFACTURED PARTS

Photon generates standard surface characterization metrology reports of manufactured parts for quality inspection, lab metrology, and R&D prototyping.

MultiLayered

Unique Ability
TO SCAN MULTI-LAYERED AND OTHER CHALLENGING MATERIALS

Leveraging LMI Line Confocal Sensors, Photon is able to handle multi-layered, transparent, curved-edge, shiny, textured, mixed, and a wide range of other manufactured material structures. Photon also supports LMI laser line profile sensors for maximum scanning flexibility.

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Let’s talk about Photon

Fill out the form to start a conversation on how this dedicated optical inspection system can provide your production line with powerful offline and at-line automated inspection capabilities.